Tin Can Production Line

Tin Can Production Line

Making a tin can entails a series of process that integrates to ensure the final product is apt and timely. A can making machine delivers cans of various shapes, sizes and can be adjusted to meet your preferences. There are various can shape including the round, rectangular, square and other irregular shapes that suit your customized necessities.

There are various production lines available, these include rectangular car line, round car line, mints car line and irregular can line. In rectangular can line for instance, can maker machines incorporated include can body machine, slitting machine, beading machine,  top curling machine, necking machine, seaming machine, flanging machine, bottom making machine and lid making the machine.

Can Production Line

In the production of tin cans, various processes are followed before obtaining the final product. These steps are distinctive, and with the help of multiple machines, this process is made simpler and production of cans increases at the same time.

Shearing/slitting Machine

Production of tin can begins with the slitting or shearing machine. A tin plate is a raw material, and the slitting machine precisely cuts this plate into blanks. The blanks obtained should be of desired width and lengths so that it can be fabricated later into a single body with a lid and bottom. Shearing process can be done manually, or it can be fully automated. The main types of slitting machines that can be effectively utilized in this process include manual, semi-automatic, and full automatic shearing/slitting machine.

Can Body Maker Machine

In this step, several processes are incorporated at the same time. This car maker machine has been entirely programmed and produces many finished tin can bodies at a short time. The manufacturing process incorporated in this step includes notching, making a grove, locking, forming and pre-curling. The body making process should be fully automated to cut down the production cost. Also, this machine can be adjusted to produce various body shapes and sizes.

Top Curling Machine

This machine curls the top of the tin can. This will make the can to have the desired shape with a specific depression. When this machine is incorporated, a fine rim will be obtained at the top.

Necking Machine

This machine typically reduces and lessens the diameter of the can’s top. It constricts the top to be narrow compared to the rest of the can body. This machine will also improve the appearance of the can.

Beading machine

A beading machine is generally responsible for instilling a unique series of bulges and depressions. The beading process will furnish the can and improves its quality.

Flanging machine

A flanging machine is designed to flange the bottom and top ends of the tin can. When using this machine, the bottom and top are appended.

Seaming machine

A seaming machine will join the body and the bottom of the can. This can be done either through single or double seaming.

Lid Making Machine

This process deals with edge curling, punching of the blanks and trimming. A lid will be produced that is ideal for the size, shape, and design of the can.

Bottom Making Machine

When making the bottom of the can, bottom sections are obtained by punching the blank slits and then seamed at the lower end to get a tin can.

We are focusing on designing and and manufacturing tin can making machine production line. the advanced design and innovation tin can making machine, can produces a variety tin cans of different sizes and shapes.

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Advantages And Disadvantages Of Tin Cans

Advantages And Disadvantages Of Tin Cans

In recent years, people have had the adoration of illicit relationship with tin cans. This is because tin has inherent qualities that make it great for packaging products. These cans are produced by can making machine and are not only used for food products, but they are also common for packaging drinks, promotional, household and industrial products.

How Are Tin Cans Common?

One of the can manufacturing institutes asserts that steel cans are used for more than 1,500 food products around the world. This is a genuinely remarkable number when one considers how much food is expended each month in a country like China and the United States alone. For instance, the U.S. Registration Bureau reports that $389 million dollars worth of sustenance stuff in the retail and nourishment administrations industry was sold amid April of 2011. This is a considerable measure of nourishment, and most of these products are packaged in cans. And keeping in mind that tin cans are additionally convenient, they are likewise an asset that can be effortlessly reused.

Tin Can Advantages

  •    Tin products are up to 100% recyclable if discarded effectively.
  •    They are the most impact-resistant form of storage right now in the market.
  •    In 2006, a greater part of tin and steel cans were used, and around 28% was reused.
  •    Recycling tin and steel cans can spare millions of money in energy costs each year.
  •    Waterproof
  •    They are cheap when you compare with other metals

Tin Can Disadvantages

  • Tin cans are non-inexhaustible resources. Once produced, they cannot replenish. Because of this, the customer must ensure these cans are reused and repurposed.
  •   About 34% of the tin cans are discarded instead of reused.
  • Unless the empty cans are appropriately discarded and added to the shut circle reusing process, tin cans could, in the end, run dry.
  •    It can rust
  •    Sometimes it is expensive to recycle

Tin Can History

Napoleon Bonaparte’s campaign during the nineteenth century started nourishment packaging solutions when he offered a reward for any individual who could figure out how to safeguard food products for his hungry troops. In 1810, Nicholas Appert managed to win 12,000 francs from Napoleon when he came up with a technique of storing food products in glass containers. Also in the year, Peter Durand licensed an outline for iron can with tin plating and lead fastening. Quick forward 100 years to 1922: the procedure of can pleating was acquainted with a tin can production and by the mid-1950s, tin cans never again used lead weld.

Disadvantages of metal packaging

Disadvantages of metal packaging

In the 21st century, life has drastically changed due to its versatility and universal consumer approval. The metal packaging though being in the market for a long time, with the changes of the market trends, the industry is constantly on the move to research and innovate more of the sizes and designs convenient to meet the needs of increasingly demanding customers. Metal cans which are made of by mostly steel, aluminum or tin are a great asset and investment when it comes to storing and protecting food and also beverages for a long period. Metal containers, made with the aid of a can making machine, have a great advantage over other packaging methods because of its durable, resistance to high temperatures providing stability during processing. However, this method has a few disadvantages that are discussed below;

Corrosion

Steel is vulnerable to corrosion which causes the metal to deteriorate. If you find rust in the can, it is one example of corrosion. This affects the quality and also will bring about an adverse effect on the food packed inside and mostly would make food go bad. This cans can only be coated with polymers to prevent corrosion. However, tin cans are highly recommended since they are less prone to corrosion.

Aluminum and acidic foods

The corrosion of soft drinks in aluminum cans is a big challenge that the industry is facing and usually that results in loss of money. It is also important that metallic elements in food can cause severe health complications. Acidic foods such as tomatoes can be greatly affected by aluminum if the metal is used to store them. This ends up ruining the taste and quality of the food. However, tin cans could be a great alternative since the material is not affected by food acidity.

Content not visible

Most canned food is already sealed and therefore it’s hard for anyone to see whatever content is inside. This becomes hard for one to make a right choice since you may pick a can that has content that is not the desired one and this poses a significant challenge to the consumers. They sometimes prefer other packaging materials such as plastics in some situations where one needs transparency.

Metal is moderately heavy packaging material

Compared to other methods of packaging such as plastic, steel is heavy.  That is why it is more durable than other metals used in the packaging of foods. However, that means that it is quite expensive due to its construction process. That makes these cans expensive depending on quality of the material that is used. Therefore, you will be spending more in this method of packaging.

Multi-step cans manufacturing process

Manufacturing of metal cans involves several procedures in the production line and several input materials.  It also involves different machines that makeup the can making machine such as the seaming machine, slitting machine among others. There is also the need for a sealing machine to seal them, therefore, a lot of time taken in this process.

Tips for Selecting Tin Can Making Machine

Tips for Selecting Tin Can Making Machine

The tin can is one of the most recommended methods of packaging food and other consumer products. They are safe, secure and popular with consumers for the numerous benefits that they come with. However, if you are manufacturing large volumes of products, it would be uneconomical to buy can. Buying a tin can making machine production line is the most recommended. But how do you ensure that you have the right machine? Well, there are various factors that you need to look out for.

The modern tin can making machine extremely advanced in technology which makes the production of the tin can easy and efficient. But there are key attributes that you need to look out for in a can maker machine to ensure that you are getting the most out of your machine. Here are key tips for selecting tin can making machine:

Quality of The machine

One of the critical things that you need to consider is the quality of the machine. Just like any other industrial machines, there are various qualities in the market. But how do you tell the quality of the machine from the inferior once? It is is very easy. First, can making machines are heavy duty machines, and thus you need to consider the kind of material used for their construction. The material used must be durable and capable of withstanding wear and tear for long. It is also important to check the reputation of the consumer.

Ease of Use

The second thing that you should consider is the ease of use of the machine. You must ensure that you are investing in a machine that is easy to use and does not require a lot of technical expertise to operate. Fortunately, technology has made things easy. The modern tin can making machine has most of their functions fully automated or semi-automated. For instance, some of the tin can makers have the entire body can making fully automated. That makes it easy and cheap to run such plants since the level of expertise of the operator may be a little bit lower. Therefore, ensure that the machine you are investing comes with unrivaled ease of use features.

Space

How much space do you have to set up a tin can making plant? Well, space is a critical factor especially if you are renting your premises. The type machine that you pick should take the smallest area possible. Fortunately, the market has everything you need. Due to the level of technological advancement in the construction of these can making machines, they have become smaller and smaller over the time. They are also extremely flexible in that you arrange them in the way that suits you space. Therefore, go for a machine with such flexibility features.

Labor

The last thing that you need to check is the cost of labor. You need to know the number of operators needed to run the entire tin can making machine production line. The lesser the number, the lower the cost and the more money you make. But the reduction in labor force must have been replaced by technology for the machine to work efficiently.

Types of Sealing Machines

Types of Sealing Machines

When looking for the best bag sealer that suits your preferences, you will note that they come in two distinct categories. There is impulse sealers and direct heat sealers. The option you will choose will solely depend on the nature of the bag you are using for sealing.

Direct Heat Sealer

This is a type of sealer that uses constant heat to seal the plastic bag. Direct heat sealing is more suitable for sealing materials that are relatively thicker. Most of the materials that are used in this process include poly cello films, gusset bags, cellophane, mylar, coated kraft papers and other thicker materials. Direct heating machines are usually hot, and extra caution should be taken when handling to prevent burns.

Impulse Sealers

This type of sealers uses impulses of electricity to heat up the sealing bag quickly. Once it seals the product, the impulse seal quickly cools to be ready for the next cycle. There are different types of these sealers, and the chance of getting burned is very minimal compared to direct heating. Thermoplastic materials are commonly used when using impulse machines. Other materials include the polypropylene and polyethylene. You can also use bags such as pilofilm, foil, padded mailers, kel-f, polyvinyl chloride, polyurethane among others.
Both the impulse and direct heat sealers come in different sizes and designs depending on the primary usage, volume and the size of the bags. Here are the most common types of sealers:

• Hand Sealers

These are sealers that resemble the L-bar machines and are portable. These sealers use impulse sealing technology and come in various sizes. You can carry them around and can handle bags of up to 10 mil thickness.

• Foot sealer

These are sealers that are meant for the continuous sealing process, and some parts need to be done manually especially when positioning bags. They usually have a food pedal that is connected to the sealing bar. When pressed, the sealing bar comes done, and the product is sealing. A foot sealer can utilize either direct heat or impulse sealing depending on what you are handling.

• Double impulse sealer

This is a good sealer that has two sealing bars, one at the bottom and the other at the top. This sealer can seal a bag of up to 20-mil in thickness and is ideal for heavy-duty applications.

• Sealer w/cutter

This is a type of sealer that can quickly seal a product and cut off the excess plastic in a single process.

6 Of the Most Common Types of Packaging Materials

6 Of the Most Common Types of Packaging Materials

Whether you are in the tech business, food industry, drinks manufacturing or you’re in the cosmetic industry, packaging is crucial. A good packaging should offer protection from any potential damage (leakage and breakage) that can deem the product useless. But packaging methods vary in every industry and depending on the nature of the product.  For instance, milk packaging material requirements would be different from cigarette packaging. Here are some of the common types of packaging:

Paper/Paper Board/Fiberboard

These are some of the most popular kinds of packaging materials due to their flexibility and versatility in use. Paper is widely used to make a range of thinner packaging products including paper bags, label, and butcher paper and so on. For the Paperboards, they are thicker and more durable than a standard paper. They are mostly used for cartons and boxes for packaging cereals, candy frozen foods and more. But for the fiberboard, they are more durable than both the paper and the paperboards. That is why they are used for the construction of corrugated boxes.

Advantages

  • Cheap
  • Can hold product shape
  • They are easily decorated for branding
  • Can be recycled

Disadvantage

  • Paper does not offer moisture protection
  • Easily torn by sharp objects

Glass

Glass bottles and jars have been used for decades, especially for packaging foods, cosmetic and beverage products. Even today, glass is widely used for packaging alcohol, honey, pickles, peppers, sprays, food and condiments amongst others products. The commercial glass material is made from a combination of calcium carbonate, silica and sodium carbide. That is why as packaging material, glass has remained relative cheap over the last decades.

Advantages

  • Can be sterilized
  • Gas and moisture protection
  • Transparent making products visible
  • 100% recycled

Disadvantages

  • Very fragile

Plastic Film

The most common type packaging in industries today is plastic. That is due to the numerous benefits it has in terms of the cost of packaging and ease of use. However, plastic has grown popular due to its flexibility and versatility in the packaging processes. Since paper are mostly made from the resin, it can be created to be rigid or flexible depending on the customer needs. They are also lightweight and easy to work with. It is such properties that have made plastic films the best alternative to cardboard and glass packaging.

Advantages

  • Lightweight
  • Can be molded to limitless shapes
  • Impact resistant unlike glass
  • Heat Sealable

Disadvantages

  • They are difficult to dispose of and thus a nuisance to the environment
  • Additives can contaminate some products
  • No absolute moisture and gas barrier

Foam

Foam may not be a typical packaging method like the rest, but it is very useful in the packaging on highly delicate products. The material is best known for its key properties such as good shock absorbing. Some of the delicate products include furniture, glass, TVs and anything else that may have sharp edges. However, foam cannot work alone. In most cases, cardboards and plastics films are used to encase the product and that foam. That ensures that all stays compathe ct while on transit.

Advantages

  • High shock absorbing properties
  • It is recyclable

Disadvantages

  • Cannot be used alone
  • A little bit expensive compared to other materials.

Aluminum Packaging

Aluminum packaging or what is commonly referred to as tin cans have been used for decades but has gained tremendous growth in the recent times. Most of this increment in demand can be attributed to the growing awareness of environmental degradation caused by plastic and wood materials. Whereas plastic has proven difficult to dispose of, wood materials have caused massive destruction of the forest cover. Aluminum package is proving to be the solution to such environmental damages. That is why the demand for tin can making machines has increased in the recent years. In fact, it has been proven that 7 billion foil cans and containers are being produced annually.

Advantages

  • Versatility- can be used for packages food, medical, beverages, cosmetics products and so on.
  • Offers moisture, sunlight, gas and other thermal elements protection
  • Tin cans can be recycled.
  • Can makers machines are easy to operate thus production is easy

Disadvantages

  • Aluminum is a non-renewable resource
  • Corrosion may destroy products

Tin Packaging

Demand for tin as a packaging material/method has soared in the last few decades. Tin cans are popular with food processing, beverage, cosmetics and pharmaceutical industries since the can preserve products for a very long period.  In the food industry, they are mostly for packaging oils, soup, fruits, ready meat, fish, and vegetables and so on. Unlike aluminum, tin is not corrosive, and thus the nutritional value of food is retained.  In addition can Tin can are easy to transport compared to the alternative can products in the market. They are not complicated make where a small tin can making machine can thousands of cans in a day.

Advantages

  • Versatility in use- can be used in a range of industries.
  • Offers moisture, sunlight and gas protection
  • Tin cans are recyclable.
  • Tin can making machines are cheap and easy to operate thus production is easy

Disadvantages

  • Tin is a non-renewable resource
  • Tin is a little bit expensive

These are the most common types of packaging methods/materials in the market today. Some such as plastic films is gradually being phased out due to their environmental damages. To date, tens of countries have already imposed a ban on plastic use whereas demand for tin or aluminum packaging is growing dramatically in the last few years. However, the choice of method greatly depends on the product.